Description
See the "Models Covered" tab for full model listing.
Includes Color Wiring Diagrams.
Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.
Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.
The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.
Contents
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This Harley Davidson Motorcycle Manual is 944 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Special tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Engine principles / Operating requirements / Starting the engine / Engine performance / Starting system / Charging system / Ignition system (carbureted models) / Ignition system (fuel-injected models) / Engine management system diagnostic codes / Cruise control system diagnostic codes / Fuel system (carbureted models) / Fuel system (electronic fuel injection) / Engine noises / Engine lubrication / Clutch / Transmission / Lighting system / Excessive vibration / Front suspension and steering / Brake problems / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine safety checks / Pre-ride inspection / Maintenance schedule intervals / Periodic lubrication / Oil and filter change / Oil tank flushing / Transmission oil change / Primary chaincase oil change / Drive chain lubrication / Control cable lubrication / Periodic maintenance / Primary chain adjustment / Drive belt deflection adjustment / Tune-up / Ignition service / Carburetor adjustments / Specifications
CHAPTER FOUR / ENGINE
Removal installation / Rocker arms and covers / Cylinder head / Valves and components / Cylinder / Pistons and rings / Pushrods and covers / Lifters and guides / Oil pump / Gearcase cover and timing gears / Crankcase and crankshaft / Engine break-in / Specifications
CHAPTER FIVE / CLUTCH AND PRIMARY DRIVE
Dry clutch / Wet clutch / Clutch shell, compensating sprocket and primary drive chain / Clutch shell, clutch hub and sprocket / Compensating sprocket / Primary chaincase / Electric starter drive / Starter jackshaft / Specifications
CHAPTER SIX / FOUR-SPEED TRANSMISSION
Shifter assembly / Shift forks / Transmission shafts / Main drive gear / Transmission case / Kickstarter / Starter clutch / Specifications
CHAPTER SEVEN / FIVE-SPEED TRANSMISSION
Production gears / Shifter assembly / Transmission shift cover / Shift cam / Shift forks / Transmission side door and transmission shaft / Transmission shafts / Main drive gear / Transmission side cover / Transmission drive sprocket / Transmission case / Transmission oil pan / Specifications
CHAPTER EIGHT / FUEL, EXHAUST AND EMISSION CONTROL ...