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Here’s a detailed description of the production process for a women’s swimsuit top with removable padded cups:

1. Design and Pattern Making

Concept Development: The swimsuit top is designed to provide support, coverage, and a flattering fit. It features a bra-style design with removable padded cups for versatility and comfort.

Pattern Creation: Patterns are drafted for the front panel, back panel, straps, and padded cup pockets. The design includes a secure underbust band and adjustable straps for a customizable fit.

2. Fabric Selection

Main Fabric: A high-quality, chlorine-resistant nylon-spandex blend (80% nylon, 20% spandex) is chosen for its stretch, durability, and quick-drying properties.

Lining: A soft, breathable polyester lining is used for the inner layers to enhance comfort and prevent irritation.

Padded Cups: Lightweight, removable foam padding is selected for the cups, providing shape and support without adding bulk.

3. Cutting

Precision Cutting: The fabric is cut using a laser cutter or manual cutting tools to ensure clean edges and accurate sizing for each panel (front, back, straps, and cup pockets).

Cup Pocket Fabric: A separate, lightweight mesh or lining fabric is cut for the padded cup pockets to ensure the cups stay securely in place.

4. Sewing and Assembly

Cup Pocket Construction:

The cup pockets are sewn into the front panel, leaving an opening at the top or side for inserting and removing the padded cups.

The edges of the pockets are reinforced with elastic or stitching to prevent stretching and ensure the cups stay in place during wear.

Front and Back Panel Assembly:

The front and back panels are sewn together at the sides, ensuring a snug yet comfortable fit.

Elastic is added to the underbust area for additional support and structure.

Strap Attachment:

Adjustable straps are attached to the front and back panels, allowing for a customizable fit.

The straps are reinforced with sturdy stitching to ensure durability.

Finishing Edges:

The neckline, armholes, and underbust band are finished with elastic or binding tape for a clean, polished look and added comfort.

5. Inserting Padded Cups

The removable padded cups are inserted into the built-in pockets. The cups are designed to be easily removable for washing or replacement.

6. Finishing Touches

Seam Reinforcement: All seams are double-stitched or serged to ensure durability and prevent fraying.

Quality Control: Each swimsuit top is inspected for stitching accuracy, fit, and overall finish.

This swimsuit top combines functionality, comfort, and style, making it ideal for swimming, beachwear, or active water sports. The removable padded cups add versatility, allowing the wearer to customize their level of support and coverage.

Size chart:
Size:S Bust:88-98cm/34.65-38.58'' Under Bust:68-78cm/26.77-30.71''
Size:M Bust:93-103cm/36.61-40.55'' Under Bust:72-82cm/28.35-32.28''
Size:L Bust:98-108cm/38.58-42.52'' Under Bust:76-86cm/29.92-33.86''
Size:XL Bust:103-113cm/40.55-44.49'' Under Bust:80-90cm/31.50-35.43''
Size:XXL Bust:108-118cm/42.52-46.46'' Under Bust:84-94cm/33.07-37.01''