Suzuki SV650 Series Motorcycle (1999-2009) Service Repair Manual ^

Description

Clymer Manuals motorcycle maintenance, troubleshooting and repair shop service manual

Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.

The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters, numbered table of contents and an extensive index make it possible to locate the desired section quickly.

Contents

This Suzuki SV650 manual is 560 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Special tools / Precision measuring tools / Decimal place values / Electrical system fundamentals / Basic service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Engine will not start / Poor idle speed performance / Poor medium and high speed performance / Starting system / Charging system / Ignition system / Fuel system / Engine / Cylinder leak down test / Clutch / Transmission / Drive train noise / Handling / Frame noise / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist / Maintenance schedule / Tires and wheels / Battery / Periodic lubrication / Engine oil and filter change / Engine oil pressure test / Periodic maintenance / Drive chain lubrication / Swing arm bearing lubrication / Shock linkage lubrication / Air filter cleaning / Drive chain adjustment / Throttle adjustment / Brake fluid change / Clutch lever free play adjustment / Non-scheduled maintenance / Coolant change / Steering head adjustment check / Engine tune-up / Valve clearance / Cylinder compression test / Spark plugs / Ignition timing / Idle speed adjustment / Carb idle adjustment / Carburetor synchronization / Specifications

CHAPTER FOUR / ENGINE TOP END
Engine principles / Engine cooling / Cleanliness / Servicing engine in frame / Cylinder head covers / Camshaft / Cam chain tensioner and guides / Cam chains / Cylinder head / Valve lifters and shims / Valves and valve components / Cylinder / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine / Oil pump / Starter clutch and gears / Primary and water pump drive gears / Cam chain sprockets / Crankcase / Crankshaft / Connecting rods / Specifications

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cable replacement / External gearshift mechanism / Clutch / Clutch release mechanism / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Internal shift mechanism / Transmission / Specifications

CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor / Pilot screw / Fuel level / Carburetor float height / Throttle position sensor / Carburetor heater (U.K. models) / Throttle cable replacement / Starter cable replacement / Air box / Fuel tank / Fuel valve / Fuel pump / PAIR (air supply) system / Crankcase breather system / Evaporative emission control system (California models only) / Exhaust system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Preliminary information / Charging system / Voltage regul...